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Tel: +27 11 914 4050

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Key Personnel:
Jacques - Plant
Shane - Plant
Ryan - Drum Mixers
Rob – Accessories

Fax:
086 691 9768

Website: www.ecem.co.za

Physical Address:
4 Power Street, Boksburg East
Ext. 3, South Africa

GPS co-ordinates:
S 26° 13’ 06.1”
E 028° 17’ 07.9”

 


Accessories

Bucket Elevators

Bucket Elevators
Bucket Elevators
Description
The EC version of Bucket Elevators has been specifically developed for vertical elevation of cereals and similar materials. Designed for the application in areas subject to the European explosion protection directive, ATEX, these Bucket Elevators are manufactured from extra-thick, hot galvanised carbon steel. The machines consist of a head and a foot section which include solidly mounted roller bearing units as supports for the bucket carrier belt, a variable number of anti-explosion trunkings equipped with ATEX-certified explosion panels, an intermediate trunking section for bucket assembly and inspection, along with all the other sheet-metal casings necessary for the enclosure of the machine. The particular design and the construction materials of the belt and buckets offer high conveying efficiency. The use of ATEX-certified antistatic, oil-repellent and self-extinguishing belts, along with buckets manufactured from high-density polyethylene (HDPE), as well as the presence of anti-skid belt sensors rotation control sensors provide a highly efficient state-of-the-art performance in compliance with the relevant standards.

Function
EC-type Bucket Elevators are used for vertical elevation of cereals and similar dry, powdery, non-abrasive, non packing materials that have a particle size between 1 and 3mm and a slide angle of less than 40 degrees. The material is introduced into a loading hopper which is included in the foot section. There the material is continuously picked up by appropriately shaped buckets which are fixed at an equal distance to an endless belt that rotates around a foot and a head roller wheel. The buckets are discharged through an outlet spout in the head section by centrifugal force after having passed the upper roller wheel.
EC Bucket Elevators are used in handling and storage plants for grain, cereals and other materials, as well as in different types of material processing plants.

Performance & Technical Features – Benefits

  • Throughput range between 27 and 1,500 m3/h (depending on type of application)
  • Discharge height between 3.4 and 44 metres (depending on type of application)
  • Surface treatment: completely hot-galvanised
  • Direct mounted gear motor with torque limiting
  • Plexiglass inspection covers on inlet and outlet section
  • Easily operated adjustment devices
  • Bearing supports including rotation units
  • Version completely in stainless steel on request
  • Compact design
  • Easy installation thanks to quick connection between components
  • Compliance with relevant standards
  • Excellent price-quality ratio
  • Great variety of options and accessories
  • Durable in time with minimum maintenance requirements
Dry Batch Concrete Dust Collector

Dry Batch Concrete Dust Collector
Dry Batch Concrete Dust Collector
Description
The polygonal shape DRYBATCH® R01 Dust Collector is equipped with horizontally mounted filter elements, a compressed air jet cleaning system integrated in the access door and a suction fan.

Function
The DRYBATCH® R01 Dust Collector has been specially designed for dust collection from the truck mixer inlet zone in dry batch plants during filling of the truck mixer

Performance & Technical Features – Benefits

  • Horizontally mounted pocket filter elements
  • Filter surface: 54 m² (580 sq ft)
  • Filter media: polyester needle felt (500 g/m2)
  • Reverse jet compressed air cleaning (min. 5 – max. 6 bar)
  • Multi voltage electronic timer: 24 V – 260 V DC/AC 50/60 Hz
  • 12 nos. solenoid valves
  • Electronic pressure differential display meter (4 – 20 mA output)
  • 11.0 kW (15.0 HP) suction fan
  • Max. air volume capacity: 6,000 m3/h (3,530 cfm)
  • 304 stainless steel body
  • Seal frame in carbon steel powder-coated RAL 7001 (silver-grey)
  • Favorable volume-filter surface ratio
  • Maintenance-free air jet cleaning system inside maintenance access door
  • High cleaning efficiency due to "Full Immersion" solenoid valves incorporated in aluminium corrosion-resistant air tank for low-maintenance operation
  • Easy installation
  • Space-saving compact design
  • Extremely maintenance-friendly (no ladders, no scaffolding)
  • Particularly durable filter media
  • Silenced WAM® fan range reduces operating noise by approximately 10 dB(A) compared to other makes
  • Low dust emission (< 10 mg/Nm3)
  • Filter can be fitted in new and existing plants

Hoppertop – Weigh Hopper Venting Filter

Hoppertop – Weigh Hopper Venting Filter
Weigh Hopper Venting Filter

Description
HOPPERTOP is a small cylindrical venting filter specifically for installation on weigh hoppers in concrete batching plants.

Function

HOPPERTOP is a compact venting filter for mechanically filled hoppers. Dust which is separated from the air flow by a single WAM® cartridge filter element drops back into the hopper after an integrated automatic reverse air jet cleaning system inside the weather protection cover has removed the dust particles from the filter elements.

Performance & Technical Features – Benefits

  • Stainless steel flanged body
  • Low emission level due to B.I.A.-certified filter media
  • Special design compressed air jet cleaning system
  • High filtration efficiency due to unique WAM® design filter elements
  • Quick maintenance due to easy access for filtering element removal
  • Filter surface: 1 m2
  • Maintenance-free air jet cleaning unit integrated inside weather protection cover
  • High cleaning efficiency due to "Full-Immersion" solenoid valves
  • No tools required for filtering element removal
  • Minimum maintenance required
  • High efficiency
  • Minimum space required
  • Easy to fit and retrofit

Options & Accessories

  • Emission measurement connection
  • Electronic differential pressure meter (MDPE)
  • Bottom ring

Vibrators

Vibrators
Vibrators

Description
The range of MVE-type External Electric Vibrators is the result of more than forty years of experience in vibrating technology for the building industry as well as for other industrial applications worldwide. OLI® External Electric Vibrators afford a guarantee of long term durability with a 2-years-warranty including electric components, reflecting the care taken over selection of components (oversized SKF bearings) and the high level of precision adopted in manufacture.

Function
MVE-type External Electric Vibrators are used in a number of different applications: as material flow aids, for screening, conveying, cleaning, detaching, compacting, and sorting.

Performance & Technical Features – Benefits

  • Motor protection: IP 66 - NEMA 4
  • Continuous Duty: S1
  • Insulation class: F
  • Adjustable frequency
  • Standard voltage: 230/400 V, 50 Hz (264/460 V, 60 Hz)
  • 750 - 1,000 - 1,500 - 3,000 R.P.M. (900 - 1,200 -1,800 - 3,600 R.P.M.)
  • Standard: ATEX II3D certified, max.
  • Standard: ETL (UL-CSA) Class II Div 2
  • ATEX Exe II 2 GD increased safety range available
  • ATEX Exd II 2 GD explosion proof range available
  • Excellent price-performance ratio
  • Ex-stock delivery

Gun Jet Air Cannons

Gun Jet Air Cannons
Gun Jet Air Cannons

Description
Rat-holing is a phenomenon that frequently occurs inside bins or silos with certain materials. Due to the physical and chemical properties of the product, the central material column drops instantaneously as soon as the silo outlet valve is opened, while the surrounding material remains immobile.
Especially with light materials a PG-type GUNJET Air Cannon is often the ideal solution for such inconvenient situations.
Other applications are the corners of rectangular-shaped bins where because of tiled walls or inserts, hammering or vibration on the outlet sections is unsuitable. GUNJET Air Cannons are also successfully used in cases where bridging occurs.

Function
The GUNJET Air Cannon, which is electropneumatically activated, releases almost instantaneously a certain quantity of highly compressed air into the material inside the silo or bin, thus provoking the typical effect of an explosion. As a result bridges or rat holes will collapse.

Performance & Technical Features – Benefits

  • 4 sizes
  • Working pressure: 3 - 6 bar (44 - 87 PSI)
  • Air consumption per cycle: 0.3 - 4.8 Nl (0.01 - 0.2 cu ft)
  • Direct effect on the product
  • No stress on the structure

Options & Accessories

  • Electro-pneumatically or pneumatically activated
  • Control panel for adjustment of pause and operation intervals
  • Extension with 2 or 4 outlets

Pneumatic Hammers

Pneumatic Hammers
Pneumatic Hammers

Description
PS-type MARTSHOCK Intermittent Electropneumatic Hammers belong to those flow aids that act destructively as bridge breakers. The mechanical energy released at regular intervals, at the moment of collision, is transmitted through the container wall to the stored material. MARTSHOCK Hammers are suitable for loosening of adhesive material crusts on walls, pipes and bins, and as bridge breakers in silos. The blow impulse leads to the complete detachment of the crusts or the collapse of a material bridge.
MARTSHOCK Hammers are particularly suitable for retrofitting to existing silo cones or hoppers as no emptying of the bin or drilling of the wall is required.

Function
The MARTSHOCK Pneumatic Hammer blows produce a violent impact on the wall on which the unit is fitted. It is suitable for all bin shapes and sizes.

Performance & Technical Features – Benefits

  • Standard ATEX II3D version
  • Electropneumatically operated
  • Control panel for adjustment of operation and pause intervals
  • Extension with 2 or 4 outlets

Concrete Reclaimers, Single Input

Concrete Reclaimers, Single Input
Concrete Reclaimers

Description
CONSEP® is a Concrete Reclaimer used in ready-mixed concrete batching plants for recycling concrete washed out from truck mixers and in pre-cast concrete batching plants for recovery of concrete from the moulds

Function
The solid aggregate particles (sand and gravel) having a particle size larger than 0.3mm (0.01 in) are separated from the wastewater by an inclined heavy-duty screw.

Performance & Technical Features - Benefits

  • Flow rate: 15 m³/h (9 cfm) of diluted concrete
  • Drive power: 5.5 kW (7.5 HP) / 7.7 kW (10 HP) ¿ 400 V, 3 phases
  • All fabricated parts in galvanized carbon steel
  • Heavy-duty ribbon flight screw in high-resistance steel
  • Sturdy extra-heavy-duty design
  • Flanged shaft couplings
  • Internal, replaceable maintenance-free lower bearing
  • Low water consumption and efficient aggregate washing
  • Easy maintenance (easy access to all equipment components)
  • High reliability
  • Under or above ground installation

Concrete Reclaimer 5000, Multi Input

Concrete Reclaimer 5000, Multi Input
Concrete Reclaimer 5000

Description
The new CONSEP® 5000 is an innovative Concrete Reclaimer used in ready-mixed concrete batching plants for reclaiming concrete washed out from truck mixers, as well as in pre-cast concrete batching plants for the recovery of concrete from the moulds

Function
The CONSEP® 5000 allows the recovery of the residual concrete and wash water from truck mixers or concrete pumps making it possible for concrete manufacturers to comply with environmental standards with special reference to the environmental impact, prevention of contamination and recirculation of waste water and aggregates in concrete plants.
The different CONSEP® 5000 configurations enable unloading up to 4 vehicles at a time with a recycling capacity of up to 20m3/h.The excellent solids-liquid separation and washing of aggregates, as well as large-capacity settling and extracting of fines with a particle size of down to 0.2mm, position CONSEP® as a top performing machine in this sector.

Performance & Technical Features – Benefits

  • Flow rate: 20 m³/h (12 cfm) of diluted concrete;
  • Drive power: 5.5 kW (7.5 HP) 220-240/380-420 V, 50 Hz; 440-480 V, 60 Hz;
  • All fabricated parts in galvanized carbon steel;
  • Heavy-duty ribbon flight screw in high-resistance steel painted and coated with wear-proof, non-stick SINT® engineering polymers;
  • Trough and batch hopper lined with wear-proof, non-stick SINT® engineering polymer;
  • Sturdy extra-heavy-duty design;
  • Internal, replaceable maintenance-free lower bearing.
  • Quick Return On Investment;
  • Excellent solids-liquid separation and washing of aggregates;
  • Reduction of maintenance costs for the End User (SINT® non-stick properties and resistance to abrasion, modular components);
  • Low running costs (low water and energy consumption).

Options & Accessories

  • AL4000 screw feeder;
  • Aggregates classifier;
  • Control panel.

Concrete Vibrators

Concrete Vibrators
Concrete Vibrators

Description
VN (OLI® Standard Line) and VNP (OLI® Professional Line) are Electric High Frequency Concrete Vibrators. The VNP Professional Line develops higher centrifugal forces and has a shaft that is equipped with four bearings (plus needle bearing) which makes this line suitable for extra-heavy-duty jobs. Both lines include16 ft protection hose and 33 ft electric cable with CE plug and ABS hand switch.

Function
The strongly increased compaction capacity of the VNP Professional Line results in perfect elimination of air bubbles in the concrete in compliance with modern concrete technology. With 42V/200Hz or 230V/200Hz and five different head diameters the range is suitable for every kind of building site job or for the use in concrete compaction plants (floor manufacturing).

Performance & Technical Features – Benefits

  • Complete motor protection through thermistors (VN Standard Line)
  • Head diameters: 1-1/2", 2", 2-1/4", 2-1/2", 2-5/8", 2-3/4"
  • Amplitude: 0.05' to 0.1'
  • Efficiency diameter: 2 ft to 6 ft
  • Tip manufactured in steel or Vulkolan
  • Head surface hardened
  • Low electric input
  • Two years warranty
  • High performance

Options & Accessories

  • VN Line optionally without thermal protection
  • Standard 42V/200Hz, option 230V/200Hz


 

Terms & Conditons